Yixing Futao Metal Structural Unit Co. Ltd

  10-Meter Streetlight Pole Project in Malaysia — Delivery and Installation of 4,000 High-Quality Steel Poles Project Background: Malaysia, located in Southeast Asia, has a tropical climate with high temperatures, high humidity, heavy rainfall, and strong UV exposure. These unique environmental conditions require infrastructure components, such as streetlight poles, to be highly durable, corrosion-resistant, and capable of withstanding extreme weather events. To improve road lighting and enhance nighttime safety, the Malaysian government launched a large-scale streetlight pole installation project across multiple cities and highways. Our company participated in this project by supplying 4,000 10-meter streetlight steel poles, supporting Malaysia’s efforts to improve urban lighting infrastructure and enhance traffic safety. Project Scope and Requirements: Streetlight Pole Specifications: 10 meters in height, suitable for urban roads, highways, and key traffic zones Quantity: 4,000 steel poles Purpose: Installation of streetlight poles for urban roads, major highways, and coastal/mountain areas Material Requirements: High-strength steel, corrosion-resistant coatings, designed for Malaysia’s humid, rainy, and high-UV conditions Delivery Timeline: On-time delivery to meet the project schedule Challenges from Local Geography and Climate: Malaysia’s geography is diverse, ranging from tropical rainforests to coastal plains and mountainous regions, creating significant challenges for outdoor infrastructure projects. The tropical climate, characterized by heavy rainfall, high humidity, and strong UV exposure, can accelerate corrosion of metal components. Coastal regions, in particular, face high levels of salt mist, exacerbating corrosion. Additionally, frequent typhoons and strong winds make wind resistance a crucial factor when designing streetlight poles. To address these challenges, we specifically designed and manufactured the streetlight poles to withstand Malaysia’s unique climatic conditions: Corrosion-Resistant Technology: We used hot-dip galvanization to protect the steel poles from corrosion, making them ideal for coastal areas affected by salt mist. Additionally, an extra anti-corrosion coating was applied to improve their longevity and reliability in humid and rainy environments. High-Strength Steel for Wind Resistance: Our streetlight poles are made from high-strength steel, capable of withstanding high winds and heavy loads. This design is particularly important for coastal and mountainous areas prone to typhoons. UV-Resistant Coatings for Weather Durability: Given Malaysia’s intense UV exposure, we used special UV-resistant coatings to prevent fading, oxidation, and aging of the poles, ensuring they remain functional and aesthetically pleasing for years. Manufacturing and Production Process: Our streetlight poles were manufactured according to international standards to ensure each pole can handle Malaysia’s extreme weather conditions. The production process includes: Material Selection and Fabrication: We sourced high-quality steel that is strong and corrosion-resistant. The steel was precisely cut, welded, and formed into poles to meet the project’s stringent requirements. Surface Treatment: Each streetlight pole underwent hot-dip galvanization and received an additional layer of anti-corrosion coating to ensure they can withstand Malaysia’s high humidity and the salt mist in coastal regions. Quality Assurance and Testing: Every streetlight pole went through rigorous quality control and testing to ensure they maintain high strength and stability in extreme weather conditions, meeting international standards for durability, safety, and performance. Packaging and Shipping: We took special care in packaging to protect the poles during transportation, ensuring they were delivered on time to the designated locations in Malaysia. Project Highlights: Corrosion-Resistant Streetlight Poles: Specifically designed to withstand Malaysia’s high humidity, heavy rainfall, and coastal salt mist. Wind-Resistant Streetlight Infrastructure: Manufactured with high-strength steel and special design features to ensure the poles can endure typhoon conditions, ideal for coastal and mountainous regions. Weather-Resistant Design: The UV-resistant coatings ensure the poles maintain excellent performance and appearance, even under Malaysia’s strong sunlight. Sustainability: The streetlight poles are made from recyclable materials and produced with a focus on reducing carbon emissions, aligning with green building standards and Malaysia’s commitment to sustainability. Project Outcomes: With the successful installation of 4,000 streetlight poles across urban areas, highways, and coastal regions, Malaysia significantly improved its road lighting infrastructure, providing safer and more reliable lighting for nighttime travel. The corrosion-resistant steel poles proved highly effective in salt-mist-affected areas, and the wind-resistant design made them perfect for regions prone to typhoons. The successful completion of this project not only improved road lighting quality but also contributed to the modernization of Malaysia’s infrastructure.

Case Study: 6,500 Hexagonal Hot-Dip Galvanized Power Steel Poles Replace Outdated Infrastructure in Remote Areas of the Philippines Project Background The Philippines, an archipelago with over 7,000 islands, faces significant challenges in its power infrastructure. In remote areas, the power supply is often unstable, and many of the electrical poles and systems are outdated, unable to withstand frequent natural disasters such as typhoons and heavy rains. As a result, power lines are frequently damaged, leading to power outages. Moreover, many areas still rely on aging power poles, which have become structurally compromised and are in urgent need of replacement. In response to this issue, the Philippine government launched the "Power Infrastructure Upgrade and Replacement" initiative. The goal is to replace outdated poles with 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles to enhance the reliability and longevity of the electrical grid. The project aims to replace 6,500 poles across various regions of the Philippines, addressing safety concerns and providing a more resilient power infrastructure. Project Goals Upgrade Power Infrastructure: Replace outdated power poles with modern, durable, and weather-resistant poles to improve the safety and stability of the power system. Increase System Stability: Use hot-dip galvanized poles to withstand extreme weather conditions and improve the resilience of the power lines. Environmentally Friendly & Sustainable: Choose materials with long life spans and low maintenance needs to reduce environmental impact and long-term costs. Solution Overview The 6,500-pole replacement project involves using 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles. These three specifications of poles are ideal for meeting the different demands of various regions. The main design advantages include: High Durability & Corrosion Resistance: The hot-dip galvanized coating provides excellent corrosion resistance, making these poles ideal for coastal and humid areas of the Philippines. Compared to traditional poles, galvanized steel poles offer a significantly longer lifespan and reduce the need for frequent replacements. Hexagonal Design & Wind Resistance: The hexagonal design offers superior stability and wind resistance compared to round or square poles. In regions prone to typhoons, the hexagonal structure helps disperse wind pressure, reducing the risk of pole damage. Modular Flexibility: The three pole heights (40FT, 45FT, and 50FT) can be chosen based on the specific geographical and environmental conditions, ensuring optimal installation and maximizing land and space utilization. Eco-Friendly & Cost-Effective: Hot-dip galvanized poles require less maintenance over time, reducing resource consumption and environmental impact, while extending the lifespan of the infrastructure, which ultimately saves costs in the long run. Project Implementation Comprehensive Survey & Needs Assessment: Before the project began, the power company and engineering team conducted a thorough survey of remote regions in the Philippines. They assessed the condition of existing power poles, identified areas in urgent need of replacement, and designed a tailored solution based on local geography, wind speeds, and weather conditions. Pole Manufacturing & Transportation: The poles were custom-manufactured based on the project’s specifications. All poles underwent rigorous quality checks to meet international power standards. After production, the poles were shipped by sea to the Philippines and then transported to installation sites via local roads. Removal & Installation: Old, outdated poles were safely removed. To minimize disruption to the local power supply, the installation was carried out in phases, ensuring that one section was replaced before moving on to the next. During installation, advanced lifting and positioning technologies were employed to ensure the poles' stability and precise placement. After the poles were erected, the power lines were connected, and further checks were made for any issues. Power System Testing & Commissioning: After the poles were installed, the power company performed extensive testing and commissioning to ensure that the new system operated smoothly under different load and weather conditions, guaranteeing stable power transmission to remote areas. Post-Installation Maintenance & Support: After project completion, the power company committed to regular inspections and maintenance to ensure the new poles remain in good condition. Emergency repair services were also provided to quickly address any issues that arise. Project Impact & Results Modernized Power System: The replacement of 6,500 poles with hexagonal hot-dip galvanized steel poles significantly improved the reliability of the power transmission system. The new infrastructure reduced fault rates and improved overall system performance. Enhanced Disaster Resilience: The new poles’ superior wind resistance and corrosion resistance made the power system far more resilient to typhoons and heavy rainfall. For instance, during Typhoon "Karman" in 2024, most of the newly installed poles remained intact, and power supply disruptions were minimal. Social & Economic Benefits: The introduction of stable power has had a positive impact on the local economy. Businesses and industries saw improved efficiency, and public institutions such as schools and hospitals were able to maintain operations without power interruptions. The improved power supply also reduced the impact of power outages on residents’ daily lives, improving their overall quality of life. Sustainability: The use of galvanized steel poles, which require less frequent maintenance, supports environmental sustainability by reducing the need for resource-intensive repairs and replacements. The project also reduced energy waste and contributed to a greener energy infrastructure. Conclusion The "Power Infrastructure Upgrade and Replacement" project, featuring the installation of 6,500 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles, has been a resounding success in addressing the outdated power infrastructure issues in remote regions of the Philippines. This project not only improved the reliability and disaster resilience of the power grid but also contributed to the country's sustainable development and environmental goals. The initiative serves as a model for other developing countries looking to upgrade their power infrastructure.

Custom Steel Power Poles Solve Tobago's Power Infrastructure Challenges Project Background: Challenges in Tobago's Power System Tobago, as an important island in the Caribbean, has long faced challenges such as aging power infrastructure, uneven distribution of electricity, and unreliable power supply. The existing power poles have suffered from corrosion and aging, leading to frequent outages and disruptions. This is especially problematic during hurricane season, where power interruptions severely impact local residents and businesses. In addition, electricity supply in remote areas is unstable, and the energy transmission efficiency is low, leading to significant energy waste. As a result, the Tobago Electricity Company decided to introduce modern steel power poles to enhance the reliability of its power network, optimize energy transmission, and strengthen the grid’s ability to withstand disasters. Customer Requirements and Custom Steel Power Pole Solution To meet the needs of the Tobago Electricity Company and address local challenges, our team customized four different specifications of steel power poles based on the requirements and technical specifications: 30FT Steel Power Pole: For low-voltage power distribution, primarily covering urban and suburban areas. 35FT Steel Power Pole: For medium-voltage networks, ensuring stable power supply to the urban-rural boundary areas. 40FT Steel Power Pole: For medium-high voltage networks, suitable for industrial zones and large commercial areas. 45FT Steel Power Pole: For high-voltage networks, connecting major substations to different regions, ensuring long-distance, high-load power transmission. A total of 6200 steel power poles were needed, which were delivered in three batches to replace the aging power infrastructure and improve the overall stability of the power system. Three-Batch Delivery Plan: Tailored Delivery and Step-by-Step Implementation The project will be executed in three shipments, with each batch of power poles delivered and installed gradually. This phased approach ensures that the Tobago Electricity Company can upgrade its power infrastructure efficiently and on schedule. The detailed plan is as follows: First Batch (2000 Poles) Delivery Time: Within the first month of the project. Destination: Low-voltage power grid areas in major cities and suburban regions. Objective: Improve the stability of power supply in key urban areas and commercial zones, reducing frequent power outages. Second Batch (2000 Poles) Delivery Time: Within the second month of the project. Destination: Medium-voltage power grid areas, especially along urban-rural boundaries. Objective: Enhance the reliability of the power grid in the transitional zones, reducing power supply interruptions, especially during harsh weather conditions. Third Batch (1200 Poles) Delivery Time: Within the third month of the project. Destination: Medium-high voltage power grid areas, including industrial zones and commercial hubs. Objective: Ensure a stable power supply to large-scale industrial areas and business districts, maintaining high-load power transmission without interruptions. Each batch of steel power poles will be delivered with full technical support from our team to ensure a smooth installation process and that the new poles meet the local power system’s requirements. Key Challenges Solved: Enhancing Power Infrastructure Replacing Aging Infrastructure to Improve Power Stability The new steel power poles replace the outdated infrastructure, eliminating frequent power outages and significantly enhancing the reliability and stability of the power system. Improving Grid Disaster Resistance Given Tobago's susceptibility to tropical storms and hurricanes, the new power poles have been designed to withstand high winds, reducing the impact of natural disasters on power supply and improving the recovery time after power outages. Optimizing Power Distribution to Address Uneven Power Supply By prioritizing the installation of new power poles in rural and underserved areas, we have optimized the power network, ensuring more balanced power distribution and improving the overall stability of the grid. Improving Energy Transmission Efficiency and Reducing Losses The new steel poles are designed to optimize the layout of the power lines, reducing transmission losses and improving the overall energy efficiency of the grid, leading to cost savings. Laying the Foundation for Renewable Energy Integration The design of the new power poles allows for the easy integration of renewable energy sources such as solar and wind power, supporting Tobago’s transition to green energy. Project Results and Customer Feedback Project Results: More Stable Power Supply: The new steel power poles significantly improved the stability of the power supply, especially during the hurricane season. The grid recovery speed increased by 30% during extreme weather conditions. Enhanced Grid Disaster Resistance: The wind-resistant design of the new power poles greatly enhanced the grid’s ability to withstand extreme weather, shortening the downtime during power interruptions. More Balanced Power Distribution: The installation of power poles in rural and underserved areas improved power stability and supply in those regions, reducing power shortages and improving the quality of life for residents and businesses. Improved Energy Transmission Efficiency: The optimized design of the power poles reduced transmission losses by 15%, leading to a more efficient energy system with reduced energy wastage and operational costs. Customer Feedback: Tobago Electricity Company: "We are extremely satisfied with the results of this project. The introduction of new steel power poles has greatly enhanced the reliability and stability of our power system, especially when facing extreme weather. The phased delivery and installation process aligned perfectly with our needs, ensuring that we could quickly upgrade our infrastructure and reduce power outages." Government Department: "This project not only solved long-standing issues with our power infrastructure but also laid the groundwork for integrating renewable energy into our grid. The modernization of the power system has greatly improved power reliability and will support our green energy goals moving forward." Conclusion: Injecting New Life into Tobago's Power System Through the 6200 steel power poles project, we successfully helped the Tobago Electricity Company enhance the stability, efficiency, and disaster resistance of its power infrastructure. The installation of these new power poles solved the issues of outdated equipment, uneven power distribution, and low energy transmission efficiency. Additionally, the project lays the foundation for renewable energy integration, supporting Tobago’s green energy transition.